Brake apparatus

ABSTRACT

A brake apparatus includes a pair of link arms having supporting portions between one end parts and other end parts rotatably supported on a brake main body, a lever configured to rotate by advancing and retracting movements of an output member of an actuator and a booster unit provided on at least one of the one end parts of the link arms and configured to rotate the link arms with the supporting portions as fulcrums by boosting a force transmitted by the rotation of the lever.

TECHNICAL FIELD

The present invention relates to a brake apparatus.

BACKGROUND ART

Conventionally, a brake apparatus has been used which brakes the rotation of a wheel by causing a force by an actuator to act on points of force of a pair of link arms rotatable about fulcrums and causing brake linings supported on points of action of the link arms to slide in contact with brake discs.

JP10-505038A discloses a brake caliper unit in which one end parts of caliper levers are coupled to each other, the other end parts are respectively rotationally mounted on brake pads and an eccentric body transmission device provided on a fulcrum between the both end parts of the caliper lever rotates the caliper levers. The eccentric body transmission device includes an eccentric pin configured to rotate by receiving a force by a braking force generator and rotates the caliper lever about the one end part by the rotation of this eccentric pin.

However, in the caliper brake unit of JP10-505038A, a circumferential tangential force acting on the brake pad from the brake disc during braking in which the brake pad slides in contact with the brake disc acts on the eccentric pin of the eccentric body transmission device. Thus, a large force is necessary to rotate the eccentric pin during braking and it has been difficult to improve machine efficiency.

The present invention aims to improve the machine efficiency of a brake apparatus.

According to one aspect of the present invention, a brake apparatus for braking by sandwiching a brake disc rotating together with a wheel, includes a brake main body supported on a vehicle body or a truck; an actuator provided on the brake main body and configured to advance and retract an output member; a pair of link arms having supporting portions between one and other end parts rotatably supported on the brake main body, the pair of link arms being respectively provided to face both surfaces of the brake discs, the pair of link arms having the one end parts coupled by a coupling rod and configured such that the other end parts respectively support brake linings for giving a frictional force by sliding in contact with the brake discs; a lever rotatably coupled to the output member of the actuator and configured to rotate by advancing and retracting movements of the output member; and a booster unit provided on at least one of the one end parts of the pair of link arms and configured to rotate the link arms with the supporting portions as fulcrums by boosting a force transmitted by the rotation of the lever.

BRIEF DESCRIPTION OF DRAWINGS

FIG. 1 is a plan view of a brake apparatus according to an embodiment of the present invention, and

FIG. 2 is a front view of the brake apparatus according to the embodiment of the present invention.

DESCRIPTION OF EMBODIMENT

Hereinafter, an embodiment of the present invention is described with reference to the drawings.

First, the configuration of a brake apparatus 100 according to the embodiment of the present invention is described with reference to FIGS. 1 and 2.

The brake apparatus 100 is mainly applied to railway vehicles. The brake apparatus 100 brakes a wheel 1 by sandwiching brake discs 1 a rotating together with the wheel 1. Specifically, the brake apparatus 100 brakes the rotation of the wheel 1 by frictional forces between the brake discs 1 a and brake linings 2 by sandwiching the brake discs 1 a from opposite sides by a pair of brake linings 2.

The brake discs 1 a are formed on both sides of the wheel 1 and integrally rotate with the wheel 1. Instead of a configuration in which the brake discs 1 a are integrally formed with the wheel 1, separate brake discs 1 a configured to rotate together with the wheel 1 may be provided.

The brake lining 2 faces the brake disc 1 a with a predetermined interval set in advance therebetween (state shown in FIG. 1). The brake lining 2 moves toward the brake disc 1 a and is pressed into contact with the brake disc 1 a in parallel during braking.

The brake lining 2 includes a back plate portion 2 a supported on a lining holding portion 3 of the brake apparatus 100 and a friction member 2 b configured to come into contact with the brake disc 1 a during braking. The friction member 2 b is composed of a plurality of segments and fixed to a surface of the back plate portion 2 a. The brake lining 2 brakes the rotation of the wheel 1 by a frictional force generated by the contact of the friction member 2 b and the brake disc 1 a.

The lining holding portion 3 includes dovetail grooves (not shown) into which the back plate portions 2 a of the brake linings 2 are to be inserted. Anchor blocks 4 fixed to the lining holding portion 3 are respectively provided on upper and lower end parts of the lining holding portion 3 by a pair of anchor bolts 5. The anchor blocks 4 fix end parts of the back plate portions 2 a of the brake linings 2 in a longitudinal direction (vertical direction in FIG. 2). This causes the brake linings 2 inserted into the dovetail grooves to be held on the lining holding portion 3.

The brake apparatus 100 includes a brake main body 10, an actuator 20 provided on the brake main body 10 and configured to advance and retract a rod 21 as an output member, a pair of link arms 30 having supporting portions 32 between one end parts 31 and other end parts 33 rotatably supported on the brake main body 10, levers 40 rotatably coupled to the rod 21 of the actuator 20 and configured to rotate by advancing and retracting movements of the rod 21 and a booster unit 50 provided on at least one of the one end parts 31 of the pair of link arms 30 and configured to rotate the link arms 30 with the supporting portions 32 as fulcrums by boosting a force transmitted by the rotation of the lever 40.

The brake main body 10 is supported on a truck (not shown) when the brake apparatus 100 is applied to a railway vehicle. The brake main body 10 is supported on a vehicle body (not shown) when the brake apparatus 100 is applied to a vehicle other than railway vehicles.

The actuator 20 is a fluid pressure actuator configured to be operated by a liquid pressure such as a hydraulic pressure or a pressure of working fluid such as a pneumatic pressure. Without limitation to this, the actuator 20 may be of another type such as a mechanical actuator configured to be operated by the rotation of an electric motor. The actuator 20 operates based on a braking operation of a driver and advances and retracts the rod 21 relative to the brake main body 10.

The rod 21 includes a coupling shaft 22, to which the levers 40 are respectively rotatably coupled, on both end parts. The coupling shaft 22 is so arranged that a center axis thereof is parallel to the brake linings 2. Centers of the brake discs 1 a are located on an extension of a center axis along which the rod 21 reciprocates. The rod 21 can be advanced and retracted relative to the brake main body 10 and swing in a movable direction of the brake linings 2 (vertical direction in FIG. 1).

As shown in FIG. 1, the link arms 30 are respectively provided to face both surfaces of the brake discs 1 a. The one end parts 31 of the pair of link arms 30 are coupled by a coupling rod 35. The other end parts 33 of the link arms 30 swingably support the brake linings 2 configured to give frictional forces by sliding in contact with the brake discs 1 a. As shown in FIG. 2, the link arm 30 is formed into a substantially U shape having a pair of arm portions 30 a provided on upper and lower sides.

As shown in FIG. 1, a coupling shaft 31 a coupling the coupling rod 35 and the link arm 30 by penetrating therethrough is provided on the one end part 31 of one link arm 30. The booster unit 50 coupling the coupling rod 35, the link arm 30 and the pair of levers 40 by penetrating therethrough and configured to rotate the link arms 30 by boosting a force given by advancing and retracting movements of the rod 21 of the actuator 20 is provided on the one end part 31 of the other link arm 30.

Instead of this configuration, the booster units 50 may be provided on both the one end part 31 of the one link arm 30 and the one end part 31 of the other link arm 30. In that case, each booster unit 50 can rotate each of the one and other link arms 30. The booster unit 50 is described in detail later.

An arm shaft 32 a coupling the link arm 30 and the brake main body 10 by penetrating therethrough is provided on the supporting portion 32 of the link arm 30. The link arm 30 is rotatably supported on the brake main body 10 by the arm shaft 32 a. A circumferential tangential force acting on the brake lining 2 from the brake disc 1 a during the braking of the brake apparatus 100 acts on the brake main body 10 via the arm shaft 32 a from the supporting portion 32.

A lining shaft 33 a coupling the link arm 30 and the lining holding portion 3 by penetrating therethrough is provided on the other end part 33 of the link arm 30. The lining holding portion 3 is rotatably supported on the link arm 30 by the lining shaft 33 a. In this way, the brake lining 2 is made swingable relative to the link arm 30 and can constantly come into contact with the brake disc 1 a in parallel during braking.

The levers 40 transmit the force by advancing and retracting movements of the rod 21 of the actuator 20 to the booster unit 50. One end part 41 of the lever 40 is rotatably coupled to the coupling shaft 22 of the rod 21. Another end part 42 of the lever 40 is unrotatably coupled to a later-described eccentric portion 53 of the booster unit 50.

The lever 40 rotates between the coupling shaft 22 and the eccentric portion 53 when the rod 21 is advanced and retracted relative to the brake main body 10. The lever 40 rotates to a position where it is parallel to the coupling rod 35 in a state where the rod 21 is most retracted from the brake main body 10.

As shown in FIG. 2, the booster unit 50 includes an eccentric cam 51 configured to rotate about an axis of rotation A1 by the rotation of the levers 40. The axis of rotation A1 of the eccentric cam 51 is provided at the same position as a center axis of the coupling shaft 31 a relative to the link arm 30.

The eccentric cam 51 includes a large-diameter portion 52 rotatably coupled to the coupling rod 35, the eccentric portions 53 having a center axis A2 at a position offset from the axis of rotation A1 of the eccentric cam 51 and configured to rotate along an arcuate path centered on the axis of rotation A1 by the rotation of the levers 40 and a pair of arm coupling portions 54 formed coaxially with the eccentric portions 53 and rotatably supported on the link arm 30.

The large-diameter portion 52 is formed to have the same outer diameter as the coupling shaft 31 a. A center axis of the large-diameter portion 52 is the axis of rotation A1 of the eccentric cam 51.

The eccentric portions 53 are formed to have a smaller diameter than the large-diameter portion 52. The eccentric portions 53 are respectively provided at opposite axial sides of the large-diameter portion 52. The levers 40 are relatively unrotatably coupled to the eccentric portions 53. Thus, when the rod 21 is advanced and retracted relative to the brake main body 10 and the levers 40 rotate, the eccentric portions 53 rotate along the arcuate paths centered on the axis of rotation A1.

The arm coupling portions 54 are formed to have the same diameter as the eccentric portions 53. The arm coupling portions 54 are provided at opposite sides of the large-diameter portion 52 with the eccentric portions 53 located between the arm coupling portions 54 and the large-diameter portion 52. Instead of this, the arm coupling portions 54 may be formed to have a smaller diameter than the eccentric portions 53. Further, the arm coupling portions 54 may be respectively provided between the eccentric portions 53 and the large-diameter portion 52.

As just described, the eccentric cam 51 includes the large-diameter portion 52 in a center, the eccentric portions 53 having a smaller diameter than the large-diameter portions 52 at opposite ends thereof and the arm coupling portions 54 having a diameter equal to or smaller than the eccentric portions 53 at further opposite ends thereof. Thus, the eccentric cam 51 is narrowed in diameter in a stepwise manner from the center toward the opposite end parts, wherefore processing is easy. Further, since the coupling rod 35, the levers 40 and the link arm 30 can be successively assembled with the eccentric cam 51, assemblability is good.

Next, functions of the brake apparatus 100 are described.

The brake apparatus 100 enters a braking state from a non-braking state (state shown in FIGS. 1 and 2) when the actuator 20 operates based on a braking operation of the driver.

When the actuator 20 operates and the rod 21 is retracted from the brake main body 10, the levers 40 rotate by being pushed by the coupling shaft 22. A force of the actuator 20 for retracting the rod 21 is transmitted to the eccentric portions 53 of the eccentric cam 51 via the levers 40.

The eccentric cam 51 rotates in one direction (counterclockwise direction in FIG. 1) by the rotation of the eccentric portions 53 along the arcuate paths centered on the axis of rotation A1 due to the force transmitted via the levers 40. Since this causes the arm coupling portions 54 to integrally rotate with the eccentric portions 53 in a direction away from the rod 21, the one end parts 31 of the pair of link arms 30 move in directions to separate from each other.

Since the link arms 30 are rotatably supported on the brake main body 10 by the supporting portions 32, if the one end parts 31 move in the directions to separate from each other, the other end parts 33 move in directions to approach each other. Thus, the brake linings 2 move toward the brake discs 1 a and are pressed into contact with the brake discs 1 a in parallel to brake the rotation of the wheel 1.

At this time, a force transmitted from the rod 21 via the levers 40 is boosted by a factor of L1/L2 and transmitted to the link arms 30 by a lever ratio of a distance L1 between an axis of rotation A3 of the coupling shaft 22 and the axis of rotation A1 and a distance L2 between the axis of rotation A1 and the center axis A2 of the eccentric portions 53. Thus, a large braking force can be obtained without providing a large-size actuator. Therefore, a size and weight reduction of the brake apparatus 100 is possible.

Further, the supporting portion 32 of the link arm 30 between the one and other end parts 31, 33 is rotatably supported on the brake main body 10. The eccentric cam 51 configured to rotate the link arms 30 by boosting the force transmitted to the rod 21 by the rotation of the levers 40 is provided on the one end part 31 of the link arm 30. Thus, the circumferential tangential forces acting on the brake linings 2 from the brake discs 1 a during the braking of the brake apparatus 100 act on the arm shafts 32 a of the supporting portions 32 and do not act on the eccentric cam 51. Thus, frictional resistance when the eccentric cam 51 rotates does not become large, wherefore machine efficiency during the braking of the brake apparatus 100 can be improved.

The force transmitted to the one end part 31 of the link arm 30 from the eccentric cam 51 is boosted by a factor of L3/L4 by a lever ratio of a distance L3 between the one end part 31 and the supporting portion 32 and a distance L4 between the supporting portion 32 and the other end part 33. Since the distance L4 is longer than the distance L3 in the brake apparatus 100, a force for pressing the brake lining 2 against the brake disc 1 a is smaller than the force transmitted to the one end part 31 of the link arm 30 from the eccentric cam 51.

However, in the brake apparatus 100, the force transmitted from the rod 21 of the actuator 20 via the levers 40 by the eccentric cam 51 is boosted by a large factor. Thus, a sufficiently large braking force can be obtained even if the link arms 30 are shortened to reduce the distance L3 for a size and weight reduction of the brake apparatus 100.

It should be noted that, in the brake apparatus 100, a degree of design freedom of the positions of the arm shafts 32 a of the supporting portions 32 is increased by providing the eccentric cam 51 on the one end part 31 of the link arm 30. Thus, it is also possible to arrange the arm shafts 32 a at positions facing a side surface of the wheel 1. Therefore, the distance L3 can be made longer than the distance L4 and the brake linings 2 can be pressed against the brake discs 1 a by further boosting the force boosted by the eccentric cam 51.

The brake apparatus 100 enters the non-braking state (state shown in FIGS. 1 and 2) from the braking state when the actuator 20 operates in a direction opposite to that during braking based on a brake releasing operation of the driver.

When the actuator 20 operates and the rod 21 enters the brake main body 10, the levers 40 rotate by being pulled by the coupling shaft 22. A force of the actuator 20 for causing the rod 21 to enter is transmitted to the eccentric portions 53 of the eccentric cam 51 via the levers 40.

The eccentric cam 51 rotates in the other direction (clockwise direction in FIG. 1) by the rotation of the eccentric portions 53 along the arcuate paths centered on the axis of rotation A1 due to the force transmitted via the levers 40. This causes the one end parts 31 of the pair of link arms 30 to move in directions to approach each other. Thus, the other end parts 33 of the pair of link arms 30 move in directions to separate from each other. In this way, the brake linings 2 are separated from the brake discs 1 a to release the braking of the wheel 1.

According to the above embodiment, the following effects are exhibited.

The supporting portions 32 of the link arms 30 between the one and other end parts 31, 33 are rotatably supported on the brake main body 10. The eccentric cam 51 configured to rotate the link arms 30 by boosting the force transmitted to the rod 21 by the rotation of the levers 40 is provided on the one end part 31 of the link arm 30. Thus, circumferential tangential forces acting on the brake linings 2 from the brake discs 1 a during the braking of the brake apparatus 100 act on the arm shafts 32 a of the supporting portions 32, but do not act on the eccentric cam 51. Accordingly, frictional resistance when the eccentric cam 51 rotates does not become large, wherefore machine efficiency during the braking of the brake apparatus 100 can be improved.

Embodiments of this invention were described above, but the above embodiments are merely examples of applications of this invention, and the technical scope of this invention is not limited to the specific constitutions of the above embodiments.

This application claims priority based on Japanese Patent Application No. 2014-108761 filed with the Japan Patent Office on May 27, 2014, the entire contents of which are incorporated into this specification. 

The invention claimed is:
 1. A brake apparatus for braking by sandwiching a brake disc rotating together with a wheel, comprising: a brake main body supported on a vehicle body or a truck; an actuator provided on the brake main body and configured to advance and retract an output member; a pair of link arms having supporting portions between one and other end parts rotatably supported on the brake main body, the pair of link arms being respectively provided to face both surfaces of the brake discs, the pair of link arms having the one end parts coupled by a coupling rod and configured such that the other end parts respectively support brake linings for giving a frictional force by sliding in contact with the brake discs; a lever rotatably coupled to the output member of the actuator and configured to rotate by advancing and retracting movements of the output member; and a booster unit provided on at least one of the one end parts of the pair of link arms and configured to rotate the link arms with the supporting portions as fulcrums by boosting a force transmitted by the rotation of the lever.
 2. The brake apparatus according to claim 1, wherein: the booster unit includes an eccentric cam configured to rotate about an axis of rotation by the rotation of the lever; and the eccentric cam includes an eccentric portion having a center axis at a position offset from the axis of rotation and configured to rotate along an arcuate path centered on the axis of rotation by the rotation of the lever.
 3. The brake apparatus according to claim 2, wherein: the eccentric cam further includes a large-diameter portion rotatably coupled to the coupling rod; and the eccentric portion is formed to have a smaller diameter than the large-diameter portion, the eccentric portion being provided at each of opposite axial sides of the large-diameter portion and has the lever relatively unrotatably coupled thereto.
 4. The brake apparatus according to claim 3, wherein: the eccentric cam further includes a pair of arm coupling portions formed coaxially with the eccentric portions, the pair of arm coupling portions being rotatably supported on the link arm at opposite sides of the large-diameter portion with the eccentric portions located between the arm coupling portions and the large-diameter portion or between the eccentric portions and the large-diameter portion.
 5. The brake apparatus according to claim 1, wherein: centers of the brake discs are located on an extension of a center axis, the output member of the actuator reciprocating along the center axis. 